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排刀車銑復合機床

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詳細介紹

XKNC-50GY排刀車銑復合機床是在50G基礎之上,開發了Y軸動力刀具以增強銑削功能,X向或Y向動力刀具由普通排刀車床可加裝的一把增加到兩把或是三把,動力刀具沿Y軸方向進給,可以實現徑向面加工、孔加工、端面槽加工、銑削及異型輪廓等復合加工,并具備動力刀具剛性攻絲功能,真正實現了排刀車床的車銑復合加工。


XKNC-50GY排刀車銑復合機床性能特點:


  • 1.高剛性

    10.jpg

    1、床身為對稱式結構設計剛性足,主軸與Z軸居于床身中間位置,有效減小熱変位對位置精度的影響。

    2、HT300材質,其強度高,耐磨性好,整體設計優良、減震效果好。

    1. The bed is a rigid structure with a rigid structure. The main shaft and the Z-axis are located in the middle of the bed, which effectively reduces the influence of the thermal clamping position on the position accuracy.

    2. HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

  • 2.導軌

    1、延用日本北村百年傳承的刮研技術及超精研磨工藝,并配置自動潤滑系統,確保機床長期高精度、高穩定性。

    2、使用燕尾導軌結構,HT300材質,其強度高,耐磨性好,整體設計優良、減震效果好。

    3、硬軌結構,接觸面均經過刮研處理,每平方英寸刮研點數一般12-14個,使剛性提高明顯。

    4、Z軸采用雙山型滑動導軌,完全能夠滿足剛性要求高,加工范圍大的自動化加工。

    1. Extend the scraping technology and super-fine grinding process of the Japanese village of Bukchon for centuries, and configure the automatic lubrication system to ensure long-term high precision and high stability of the machine.

    2. Using the dovetail rail structure, HT300 material, its high strength, good wear resistance, excellent overall design, excellent shock absorption effect.

    3. Hard rail structure, the contact surface is subjected to scraping treatment, the number of scraping points per square inch is generally 12-14, so that the rigidity is obviously improved.

    4. The Z-axis adopts the double-mount type sliding guide rail, which can fully satisfy the automatic processing with high rigidity and large processing range.


    1 [原始大小].jpg

    X軸導軌X-axis guide

    2、雙山型滑動導軌.jpg

    Z軸導軌Z-axis guide

  • 3.Y軸驅動動力刀具

    5-1、Y軸驅動動力刀具.JPG

    Y軸驅動動力刀具 Y-axis drive power tool

    5-2、刀具布局.jpg

    電機功率:750W          Motor power: 750W

    最高轉速:6000r/min      Maximum speed: 6000r/min

    Y軸快進速度:15m/min      Y-axis fast forward speed: 15m/min

    Y軸行程:95mm          Y-axis travel: 95mm

    最大安裝動力刀具數量:3把  Maximum installed power tools: 3

    彈簧夾頭規格:ER16       Spring collet specification: ER16

    動力刀具沿Y軸方向進給,可以實現徑向面加工、孔加工,工件端面的切槽、銑削及異型輪廓加工等三軸聯動復合加工,并具備動力刀具剛性攻絲功能(特配),真正實現了排刀車床的車銑復合加工。

    The power tool is fed in the Y-axis direction, which can realize three-axis joint machining such as radial surface machining, hole machining, slotting, milling and profile machining of the workpiece end face, and has the power tool rigid tapping function (special). The turning and milling composite machining of the lathe lathe is realized.

  • 4.高精度主軸

    6 (1).png

    1、軸芯:使用獨特的主軸材料,經過多道熱處理和精細加工,耐沖擊和耐磨性更強。。

    2、軸承:使用進口品牌高精密滾珠軸承,采用P4級,終身免維護。

    3、防水:使用進口的高級防水環。

    1. Shaft core: It uses unique spindle material, after multiple heat treatment and fine processing,, with stronger impact resistance and wear resistance. .

    2. Bearing: the use of imported brand high-precision ball bearings, using P4 level, lifetime maintenance-free.

    3. Waterproof: use imported advanced waterproof ring.

    6 (2).png

    4、可選配電主軸,采用油冷機冷卻,保證高精度。

    5、特殊配置可選用內置電主軸, 內置電機主軸Ф30規格主軸轉速8000rpm,采用油熱交換器冷卻,保證了主軸的高速高精度。適合于對精度、光潔度要求較高的工件加工,極大提高了生產效率。

    4. Optional power distribution spindle, cooled by oil cooler to ensure high precision.

    5. Special configuration can be selected with built-in electric spindle, built-in motor spindle Ф 30 specifications spindle speed 8000rpm, using oil heat exchanger cooling, to ensure the high speed and high precision of the spindle. It is suitable for workpiece processing with high precision and smoothness, which greatly improves production efficiency.

  • 5.操作系統 FANUC Oi-TF

    FANUC操作系統

    1. 高速高精度剛性攻絲。

    2. 復合加工循環,能簡化車床編程。

    3. 圓柱插補功能,能夠按照圓柱表面的展開圖進行編程。

    4. 直接尺寸編程,能簡化部件加工程序的編程。

    5. 記憶型螺距誤差補償,可對絲杠螺距誤差等機械系統中的誤差進行補償,補償數據以參數的形式存儲在CNC的存儲器中。

    6. CNC內裝PMC編程功能,對機床和外部設備進行程序控制。

    7. 隨機存儲模塊,可在CNC上直接改變PMC程序和宏執行器程序。

    FANUC operating system

    1. High speed and high precision rigid tapping.

    2. Composite machining cycle that simplifies lathe programming.

    3. Cylindrical interpolation function, which can be programmed according to the developed view of the cylindrical surface.

    4. Direct size programming simplifies the programming of part program.

    5. Memory pitch error compensation can compensate the error in mechanical system such as screw pitch error. The compensation data is stored in the memory of CNC in the form of parameters.

    6. The CNC has built-in PMC programming function to control the machine and external equipment.

    7. Random memory module, which can directly change the PMC program and macro executor program on the CNC.

  • 6.燕尾式特制刀具座底板

    8、燕尾式特制刀具座底板.jpg

    采用與20G機床同等規格尺寸設計,可使用20排刀系列標準刀座,增加排刀數量,實現最大可安裝刀具數量9把。

    Adopt the same measurement with 20G design, can use the 20 Gang type standard tool holders, it increased the tools quantity the maximum can install 9 tools.

  • 7.多樣的自動夾具開閉及夾緊裝置選擇

    液壓回轉缸:

    1、過程穩定,容易吸收沖擊和振動。

    2、夾持力大,易實現無級調速,調速范圍較大。

    3、液壓站保壓可靠、效率高、構造簡單。

    Hydraulic rotary cylinder:

    1. The process is stable and easy to absorb shock and vibration.

    2, the clamping force is large, easy to achieve stepless speed regulation, the speed range is large.

    3. The imported hydraulic station has reliable pressure retention, high efficiency and simple structure.


    10.jpg

    液壓回轉缸Hydraulic rotary cylinder

    8.液壓發生裝置 ( 4L ).jpg

    液壓站Hydraulic station

    氣動回轉缸:

    1、操作簡單,便于與實現自動化。

    2、響應快速,提高生產效率。

    3、可選配卡盤夾緊方式,夾緊精準,夾持范圍大。

    Pneumatic rotary cylinder:

    1. Simple operation, easy and automatic.

    2. Fast response and improve production efficiency.

    3, optional chuck clamping method, accurate clamping, large clamping range.

    4-3、氣動回轉缸.jpg

    氣動回轉缸Pneumatic rotary cylinder

  • 8.排屑器

    12.jpg

    零件加工產生的鐵屑自動排出機床,適合于自動化加工和切屑余量大的情況。

    The iron scraps produced by the parts are automatically discharged out of the machine and are suitable for automatic machining and large chips.

  • 9.切削油裝置

    13切削油裝置(50G).jpg

    用于存儲冷卻液,配備冷卻泵,實現冷卻液回路循環。

    It is used to store the coolant and is equipped with a cooling pump to achieve circulation of the coolant circuit.

  • 10.油霧收集裝置

    16.jpg油霧收集裝置.jpg

    降低污染,改善作業環境。

    Reduce pollution and improve the working environment.

  • 11.高壓內冷卻裝置

    26高壓冷卻裝置.jpg

    可有效冷卻潤滑,提高效率保證產品質量。

    It can effectively cool lubrication and improve efficiency to ensure product quality.

  • 12.夾緊檢測裝置

    28夾緊檢測裝置.jpg

    高精度傳感器檢測靈敏,確保夾持狀態良好,有效提高生產質量。

    High-precision sensor detection is sensitive, ensuring good clamping and improving production quality.



技術參數:


(1)機械本體標準規格MACHINE SPECIFICATIONS

項目Item

50G參數  50G Parameter

50G(帶Y軸)參數   50G  (with Y axis)Parameter

加工能力 Capacity

床身上最大回轉直徑Swing over bed

Ф270mm

刀座底板上回轉直徑Swing over cross slide

Ф160mm

最大加工直徑Max. machining diameter

Ф100mm

最大加工長度Max. machining length

100mm

主軸  Spindle

主軸速度Spindle speed

MAX.6000r/min

內置電主軸規格主軸轉速(特配)Built-in motorized spindle speed (Optional Accessories)

MAX.8000r/min

主軸通孔直徑Through hole diameter

Ф30mm

回轉速度變換Number of speed ranges

無級(S指令)Step-less

主軸中心高度Height from floor to spindle center

1030mm

快進速度  Rapidly travel

X軸快進速度X-axis rapid traverse

15m/min

Z軸快進速度Z-axis rapid traverse

15m/min

Y軸快進速度Y-axis rapid traverse

-

15m/min

行程   Stroke

X軸行程X-axis travel

250mm

Z軸行程Z-axis travel

250mm

Y軸行程Y-axis travel

-

95mm

電機 Motors

主軸電機Spindle servo motor

3.7/5.5 KW

進給軸(X/Y)軸電機Feed servo motors

0.75KW

進給軸Z軸電機Feed servo motors

1.2KW

Y軸動力刀 Y-axis drive power tool

動力刀最高轉速drive power tool maximum speed

-

MAX.6000r/min

動力刀電機功率Motor power tool installation number

-

750W

最大安裝動力刀數   Maximum power tool installation number

-

3

動力刀彈簧夾頭規格Spring collet specification

-

ER16

其它   Etc.

總電氣容量Required electric power

8KVA,AC200V±10%,50Hz

機床尺寸(長×寬×高)Floor space

約1670×1470×1650mm

機床重量Mass of machine

約1500kg

(2)CNC裝置標準規格CNC UNIT SPECIFCATIONS

控制系統 Control unit

FANUC 0i TF

控制軸數 Controlled axis

同時控制2軸(X/Z),手動1軸Simultaneously controllable 2axis, 1axis in manual mode

輸入方式Input system

MDI鍵入、絕對/增量值同時并用   MDI keyboard input、combined use of absolute/incremental programming

程序記憶容量Part program storage length

512KB

插補功能Interpolation function

直線、錐面、圓弧、車螺紋   Linear interpolation、pyramidal interpolati Circular interpolation、threading interpolation

最小設定單位Minimum Setting

X:0.0001mm(直徑dia.)            Z:0.0001mm

最小移動單位Minimum Travel Setting

X:0.0005mm       Z:0.001mm

切削進給速度Feed rate

1~10000mm/min

刀具補償設定Tool offset

64組Group

輔助機能Auxiliary functions

M2、S4、T4

停頓時間Dwell time

0~99999.999s

工進倍率Feed rate override

0~150%

快進倍率Rapid traverse override

F0、25、50、100%

輸入輸出接口Input/Output interface

RS232C/CF卡/USB

顯示語言Display language

中文、英語、日語     Chinese、English、Japanese

(3)其它規格OTHER SPECIFICATIONS

單一固定循環循環功能(G90,G92,G94)Canned cycles

異常負荷檢出功能  Unexpected disturbance torque detection

英制/公制轉換Inch/metric conversion

可編程數據輸入   Programmable data input

復合型固定循環功能(G70-G76)Multiple repetitive cycles

第二輔助功能(B代碼)  Custom macro B

加工時間,加工數量表示Run hour and parts count display

恒表面切削速度控制   Constant surface speed control

鉆孔固定循環(G80-G89)Canned cycles for drilling

圖紙尺寸直接輸入  Direct Drawing dimension programming

極坐標補償(G12.1、G13.1) Polar coordinate interpolation

刀尖半徑補償    Tool nose radius compensation

圓柱補償(G07.1)Cylindrical interpolation

螺紋加工回退    Threading retract

背景編輯Background editing

顯示軟盤程序目錄    Directory display of floppy cassette

變螺距螺紋車削(G34)Thread Cutting

工件坐標系(G52-G59)Workpiece coordinate interpolation

圖形顯示Graphic function

追加宏指令變量   Additional of custom macro common variables

宏指令Custom macro

順序號搜索  Sequence number search

擴充程序編輯Extended part program editing


*由于產品不斷更新,產品規格如有變化,恕不另行通知。

Specifications subject to change without notice for improvements and modifications



典型零件:


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